Trek rail rear shock upgrade ideas please

mark022

New Member
Jul 3, 2024
8
1
United Arab Emirates
I'm new here i would like to ask everyone if someone try this option for the coil shock , Rockshox VIVID coil trunnion mount 205x60 with 25mm shock craft lift kit if the spring or collar of the shock will not touch in between rocker mount?

VIVID Coil.jpg 25mm Lift kit.jpg
 

mark022

New Member
Jul 3, 2024
8
1
United Arab Emirates
Putting all the info I found in one post.

Trek rail 9.8 2021 Large Came stock with trunion rockshox shock which started leaking in a week.

Installed fox dhx2 230x65. Cannot run in low setting seat post hits. Reservoir clears in both settings.


bolts are 1mm shorter than shock + spacers
Fox mounting hardware. Upper shock bolt is 54mm shock width + 2x8mm spacer plus linkage = 70mm but 69mm bolt


Bolts


TR540755

TR599900

hardware
• Upper: 10mm x 54mm 803-03-311
• Lower: 10mm x 40mm 803-03-329

View attachment 66994

View attachment 66995

View attachment 66996

View attachment 66997

View attachment 66998

View attachment 66999
on the mounting kit dont use the plastic bushing you need to put the du bushing
 

HeyHey

New Member
Jan 9, 2024
34
8
Sweden
I have asked two retailers for the coil Öhlins shock what to order but does not get a clear answer. One of the reatailers claim that a 65 can be shimmed to 57,5. Maybe one of you can help.

If I order a 65 stroke. Can I shim it down to 57,5 (or 60 if I feel brave)?
How do I do that?

Big thanks!
 
Last edited:

irie

E*POWAH Elite World Champion
Subscriber
May 2, 2022
2,592
2,639
Chichester, W.Sussex, UK
I have asked two retailers for the coil Öhlins shock what to order but does not get a clear answer. One of the reatailers claim that a 65 can be shimmed to 57,5. Maybe one of you can help.

If I order a 65 stroke. Can I shim it down to 57,5 (or 60 if I feel brave)?
How do I do that?

Big thanks!
Is your shock trunnion or eye-to-eye?

If eye-to-eye the shims (spacers) are 2.5mm so you can shim the 65 shock down to 62.5, 60.0, and 57.5. Is what I have on my 2022 Trek Rail 5.
 
Last edited:

HeyHey

New Member
Jan 9, 2024
34
8
Sweden
Is your shock trunnion or eye-to-eye?

If eye-to-eye the shims (spacers) are 2.5mm so you can shim the 65 shock down to 62.5, 60.0, and 57.5. Is what I have on my 2022 Trek Rail 5.
Eye to eye. Ok, thanks! Did you get the shims in the box?
 

irie

E*POWAH Elite World Champion
Subscriber
May 2, 2022
2,592
2,639
Chichester, W.Sussex, UK
Eye to eye. Ok, thanks! Did you get the shims in the box?
Bought from TF Tuned - came from them with the 3 shims pre-installed so the shock was standard 57.5mm.

Edit: but have since tried 60mm and 62.5mm but have stayed with 57.5mm which works nicely with the forks (Lyrik Ultimate MY23). Am 5'10/75kg with a 525lb spring. Tried a 500lb spring which felt too soft, the 525lb felt better for where I mostly ride (South Downs) so stayed with it.
 
Last edited:

mark022

New Member
Jul 3, 2024
8
1
United Arab Emirates
I removed the air can on my superdeluxe to check what (if any) tokens were installed. As it turns out there's a blue spacer underneath the bump stop which is clearly used to limit travel. I've no doubt this could be easily cut off and thus give full stroke. Normally i cross reference the parts catalogue in these situations to make sure things like air cans - damper body's etc are indeed the same. I wasn't brave enough to cut it off just in case something collides internally or there isn't enough clearance in the seat stay bridge at bottom out. To replace the spacer is a FULL strip down job, with all the special tools involved, the main piston is quite an intricate thing!

I was in a bit of a rush to go out riding, so didn't measure the spacer, but 5mm seems about right. Who's going to do it first ?

No volume tokens BTW...
i cut the blue spacer i wrap the stanchion of the shock to make it sure the saw will not touch i cut it both opposite side and if ech side have few MM left i snap it
 

irie

E*POWAH Elite World Champion
Subscriber
May 2, 2022
2,592
2,639
Chichester, W.Sussex, UK
@HeyHey If you do get an Ohlins coil then rotate the damper shaft to move the Rebound knob to the rear (as below).

 

HeyHey

New Member
Jan 9, 2024
34
8
Sweden
Bought from TF Tuned - came from them with the 3 shims pre-installed so the shock was standard 57.5mm.

Edit: but have since tried 60mm and 62.5mm but have stayed with 57.5mm which works nicely with the forks (Lyrik Ultimate MY23). Am 5'10/75kg with a 525lb spring. Tried a 500lb spring which felt too soft, the 525lb felt better for where I mostly ride (South Downs) so stayed with it.
Thanks! You are being more informative than the two retailers I have tried to get this info out of.
 

HeyHey

New Member
Jan 9, 2024
34
8
Sweden
@HeyHey If you do get an Ohlins coil then rotate the damper shaft to move the Rebound knob to the rear (as below).

Thats good info, thanks!
 

Slapbassmunky

Active member
Aug 1, 2020
284
293
Isle of wight
if put in vivid coil the spring will fi in between the rockers since the shock's body will move up by 25mm?

View attachment 148056
Yes that was the idea, then I could use any 205 x 57.5 trunnion shock I liked - as long as the piggy back clears the frame.

As it turns out I got a great deal on a 230mm jade x so bought that instead. I needed some heavy shim work to feel right though.
 

Bam104

Member
Jul 2, 2022
12
2
Livermore ca
2022 Trek rail 9.8 xl - Wanting to upgrade my shock. Would like to go to coil. Has anyone made this upgrade ?
Just trying to get the most out of my rig. Current shock has about 2k miles on it.
 

duri1

Member
Nov 3, 2020
13
4
Slovakia
Hi, does anybody know if Rockshox Vivid Ultimate Air 230x62,5 will fit to Rail 5 gen.2 (625Wh 2021) Large size aluminium frame? I know that 230x60 fits but have no clue if 62,5 will be fine as well. Thanks
 

Zed.

Active member
Apr 26, 2023
176
231
Deepest Bandit country (Wales)
Hi, does anybody know if Rockshox Vivid Ultimate Air 230x62,5 will fit to Rail 5 gen.2 (625Wh 2021) Large size aluminium frame? I know that 230x60 fits but have no clue if 62,5 will be fine as well. Thanks

I ran my 2002 Rail5 (alloy)for over 1000miles in bikepark trails with 65mm travel damper and there was no problems:cool:

also, I didn't die 😜

Rich.
 

Zed.

Active member
Apr 26, 2023
176
231
Deepest Bandit country (Wales)
Rockshox Vivid Ultimate Air 230x65mm?
might work?

tftuned have a compatability guide that might help???


I used an Ohlins ttx2air, Ohlins ttx22m coil and Manitou Mara (air) - all in 230mm length x 65mm travel :cool:

Rich.
 

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