What did you do to your EBike this week?

alleeex

Active member
May 4, 2023
54
162
Wales, UK
Fitted a set of forks I nicked off the other half - his brand new Manitou Dorado Pros šŸ™Š.

Theyā€™re goooooooooooood.
IMG_5691.jpeg
 

Bear-uk

E*POWAH Elite
Subscriber
Apr 3, 2020
979
1,330
Harrogate
I took my old bikes Gen 2 Bosch motor too bits so I could fit a different electric motor to it as the one in now is very noisy.
And now it doesn't work with any assistance, although everything seems to be working and no error codes.
That'll teach me šŸ˜­
PXL_20250304_144358686.jpg
PXL_20250304_144415908.jpg
 

Stihldog

Handheld Power Tool
Subscriber
Jun 10, 2020
4,031
5,736
Coquitlam, BC
Stupid-expensive ... and a bit more!
thud.gif
There could be another option now.
I havenā€™t worked out the pros and cons yet. Perhaps more feedback will follow.


I fitted the Reverb AXS 170mm to my medium Rail. The price was crazy $$$.

This may be an economical option for the Fuel EXE. I can keep the existing 170mm Bontrager dropper. Iā€™m not sure of the price yet but it is a Canadian product. It seems to fit a few different models of droppers.
 

steve_sordy

Wedding Crasher
Nov 5, 2018
9,351
9,919
Lincolnshire, UK
During a recent ride I bottomed out my Fox 38 fork. So I decided to add back one of the tokens that I had removed earlier.

Easy job, made possible by the use of a 32mm 1/2" square drive socket that I bought when I got the fork. Sockets normally have a chamfer on the inside to avoid hitting a fillet on some bolt heads. But that reduces the amount of material in contact with the very shallow faces on the nut that needs to be removed from the fork. Use of a socket with a chamfer has a high risk of rounding off the aluminium flats on the nut.

Special chamfer-free sockets cost a lot of money. I bought mine for a few pounds and ground off the chamfer. It took me a few mins to remove the material and a few more to tidy it up by rubbing the socket over a whetstone in a figure of eight pattern. I removed the sharp inside edge with a small file.

32mm socket.jpg
 

Tyjay

Active member
Apr 27, 2020
273
441
Bedlington
During a recent ride I bottomed out my Fox 38 fork. So I decided to add back one of the tokens that I had removed earlier.

Easy job, made possible by the use of a 32mm 1/2" square drive socket that I bought when I got the fork. Sockets normally have a chamfer on the inside to avoid hitting a fillet on some bolt heads. But that reduces the amount of material in contact with the very shallow faces on the nut that needs to be removed from the fork. Use of a socket with a chamfer has a high risk of rounding off the aluminium flats on the nut.

Special chamfer-free sockets cost a lot of money. I bought mine for a few pounds and ground off the chamfer. It took me a few mins to remove the material and a few more to tidy it up by rubbing the socket over a whetstone in a figure of eight pattern. I removed the sharp inside edge with a small file.

View attachment 155971
I used something like this https://epicbleedsolutions.com/prod...GaE1XCGjDpMCsjPfpw4Ly_fjFlJnTkQ7aQCKC3uQkEuJr

lost it and bought a chamfer less one socket
now have Rockshox so donā€™t have that problem
but there incase I ever change fork
 

steve_sordy

Wedding Crasher
Nov 5, 2018
9,351
9,919
Lincolnshire, UK
I used something like this https://epicbleedsolutions.com/prod...GaE1XCGjDpMCsjPfpw4Ly_fjFlJnTkQ7aQCKC3uQkEuJr

lost it and bought a chamfer less one socket
now have Rockshox so donā€™t have that problem
but there incase I ever change fork
A great idea, but still a lot more expensive than a socket. What I found when I did mine yesterday was that the various cables get in the way, so the ability to use my ratchet drive made the job very easy. The thick handle also helped apply the pressure. Not sure why they need such a high torque, it must be to get an air tight seal. I know that because I didn't tighten up enough the first time I did a token adjust and the fork slowly went down over the weeks. Why not use an O ring to get a good seal.
 

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