Fuel EXe Trek Fuel EXe 9.5 Build

Mteam

E*POWAH Elite
Aug 3, 2020
1,797
1,737
gone
I'm using the TQ 104bcd spider and the Wolf Tooth T-type chain ring (had to order it from the US as there was no stock in the UK). I had to buy the bottom bracket tool, but was super easy to swap over.

Interesting note, the SRAM chain ring had no indication of crank arm position, so once the cranks were off, I had no reference as to where to put the new cranks on. So I've put them on and will let the motor sort itself out on the first ride.
The marker for the crank arm position is on the motor axle not the chain ring, it's quite hard to see, but there is a small notch cut out of one of the isis splines on the motor axle.
 

Dave_B

E*POWAH Elite World Champion
Subscriber
Aug 29, 2020
1,420
1,545
Newquay
I was throwing all the bits in the bin today from the 9.5. I was going to keep the rims, so I unlaced one, it’s 600g !!! Lol. It went in the bin with everything else 😂
 

Julie_X1

Active member
Jan 22, 2023
122
102
Canada
I was throwing all the bits in the bin today from the 9.5. I was going to keep the rims, so I unlaced one, it’s 600g !!! Lol. It went in the bin with everything else 😂
Thanks for confirming weight. I’m assuming that’s quite a lot for aluminum wheels?

I saw that Mteam had indicated the wheels were the first things we should upgrade, so I bought some Nukeproof Horizon Pro’s on sale for the Hubby’s 9.5. Took a chance on CRC. Fortunately they arrived in Canada quickly and in great shape soon after purchase.
 

Dave_B

E*POWAH Elite World Champion
Subscriber
Aug 29, 2020
1,420
1,545
Newquay
Yeah, 600g is heavy just for an alloy rim. The rear wheel also has a sun race cassette which is also very heavy.
 

Mteam

E*POWAH Elite
Aug 3, 2020
1,797
1,737
gone
Thanks for confirming weight. I’m assuming that’s quite a lot for aluminum wheels?

I saw that Mteam had indicated the wheels were the first things we should upgrade, so I bought some Nukeproof Horizon Pro’s on sale for the Hubby’s 9.5. Took a chance on CRC. Fortunately they arrived in Canada quickly and in great shape soon after purchase.
yep, the rims are heavy and weak ( a bad combination, I dont mind heavy and strong)- the rear hub is just awful - feels like it has 3 point of engagement.
 

Julie_X1

Active member
Jan 22, 2023
122
102
Canada
yep, the rims are heavy and weak ( a bad combination, I dont mind heavy and strong)- the rear hub is just awful - feels like it has 3 point of engagement.
Thanks Mteam, I appreciate the advice you’ve been sharing on this forum. (y)
 

Dave_B

E*POWAH Elite World Champion
Subscriber
Aug 29, 2020
1,420
1,545
Newquay
Wheel weights from the 9.5, with tyres tubes etc.

IMG_4863.jpeg
IMG_4862.jpeg
 

Keith3007

Member
Jan 7, 2023
9
18
Glasgow
9.5 Build update

Motor failed at the weekend, sounds like nuts and bolts in a washing machine when I select any power mode or get off bike and push it backwards, dropped at local dealer, waiting to hear back. I'm starting to have doubts.

During the summer I noticed the power slowly being decreased from 300w to 100w during a climb in Alp D'Huez due to overheating, fair enough it was a relatively steep climb with 25 degrees air temp. Since then (and probably without noticing as I did not ride with power data screen showing previously) it has been regular, on gradual fire road climbs with air temp of 5 degrees in Glentress Scotland and local trails around my home.

My concern is the bike not being able to assist me when I really need it, I like to put in a fair bit of physical effort starting off in low power mode then gradually ramping assistance as the legs start to weaken. I weigh around 88 kilos, anyone else had this issue?
 

Cell4soul

E*POWAH Master
Jul 11, 2022
447
1,276
Mesa, AZ
9.5 Build update

Motor failed at the weekend, sounds like nuts and bolts in a washing machine when I select any power mode or get off bike and push it backwards, dropped at local dealer, waiting to hear back. I'm starting to have doubts.

During the summer I noticed the power slowly being decreased from 300w to 100w during a climb in Alp D'Huez due to overheating, fair enough it was a relatively steep climb with 25 degrees air temp. Since then (and probably without noticing as I did not ride with power data screen showing previously) it has been regular, on gradual fire road climbs with air temp of 5 degrees in Glentress Scotland and local trails around my home.

My concern is the bike not being able to assist me when I really need it, I like to put in a fair bit of physical effort starting off in low power mode then gradually ramping assistance as the legs start to weaken. I weigh around 88 kilos, anyone else had this issue?

Glad to see you were climbing Alpe D’Huez. I live about 5-10 minutes from there. There is a good Trek dealer about 2 minutes from there by car If you are out here again and have an issue. I purchased my custom 9.5 from them. I hope you enjoyed our trails.
 

Rorschach84

New Member
Jun 9, 2023
33
12
Western Australia
Glad to see you were climbing Alpe D’Huez. I live about 5-10 minutes from there. There is a good Trek dealer about 2 minutes from there by car If you are out here again and have an issue. I purchased my custom 9.5 from them. I hope you enjoyed our trails.
I think he means the Alpe d'Huez in France, not the knock-off american one.
 

Keith3007

Member
Jan 7, 2023
9
18
Glasgow
Glad to see you were climbing Alpe D’Huez. I live about 5-10 minutes from there. There is a good Trek dealer about 2 minutes from there by car If you are out here again and have an issue. I purchased my custom 9.5 from them. I hope you enjoyed our trails.
Glad to see you were climbing Alpe D’Huez. I live about 5-10 minutes from there. There is a good Trek dealer about 2 minutes from there by car If you are out here again and have an issue. I purchased my custom 9.5 from them. I hope you enjoyed our trails.
Did not realise the French one would be confused with another, maybe one day!
 

dcxs

New Member
Jan 22, 2024
3
1
swe
Hello! New 9.5 owner here, planning on upgrading to XT breaks and discs. Do you reuse the existing hoses and if not how hard is to install new ones? (First time doing anything with breaks)
 

Colakaka

New Member
Oct 3, 2023
4
6
Germany
Hello! New 9.5 owner here, planning on upgrading to XT breaks and discs. Do you reuse the existing hoses and if not how hard is to install new ones? (First time doing anything with breaks)
Hey,
I did the same. Very easy. I would replace the old hoses just too be sure.
The frame seems to have internal cable housings.
Start at the end. Them nou just need to take the TQ panel out of the top tube to make the exit.
There is a sectional in the service manual one the fuel-exe Webpage.

 

JCU Delt Ox

Member
Apr 22, 2022
30
23
Ohio, USA
Has anyone submitted a "Spec Change Claim" with trek on the 9.5? I've read some reviews, particularly in Europe about the Sunrace cassette but was hopeful I'd still get a Deore. Nope, mine came with the Sunrace. I reached out to Trek and said that usually when a company swaps parts, it's something of equal or greater value. This is the exact opposite. The Sunrace is heavy, has a lesser range, doesn't shift as well and requires an HG driver that prevents the use of a 10T cog.
 

Bradleybourbon

New Member
Jul 3, 2023
17
22
Fairfield, CA
Has anyone submitted a "Spec Change Claim" with trek on the 9.5? I've read some reviews, particularly in Europe about the Sunrace cassette but was hopeful I'd still get a Deore. Nope, mine came with the Sunrace. I reached out to Trek and said that usually when a company swaps parts, it's something of equal or greater value. This is the exact opposite. The Sunrace is heavy, has a lesser range, doesn't shift as well and requires an HG driver that prevents the use of a 10T cog.
No current MTB Shimano 12 cassette can use the HG driver which is why Trek went with the Sunrace. Cheaper hubs/wheels and cheaper cassette. Microspline cuts into the bottom line…. 9.5 issues
 

Julie_X1

Active member
Jan 22, 2023
122
102
Canada
No current MTB Shimano 12 cassette can use the HG driver which is why Trek went with the Sunrace. Cheaper hubs/wheels and cheaper cassette. Microspline cuts into the bottom line…. 9.5 issues
Hmm… my husband did get a Deore cassette with Microspline hub on his 9.5

Has anyone submitted a "Spec Change Claim" with trek on the 9.5? I've read some reviews, particularly in Europe about the Sunrace cassette but was hopeful I'd still get a Deore. Nope, mine came with the Sunrace. I reached out to Trek and said that usually when a company swaps parts, it's something of equal or greater value. This is the exact opposite. The Sunrace is heavy, has a lesser range, doesn't shift as well and requires an HG driver that prevents the use of a 10T cog.

Hope they accept your spec change claim.

With the sales these days, we swapped out the wheels anyways, because the Alex Rims are pretty heavy and went with something lighter with more points of engagement.
 

KC10ENG

New Member
May 2, 2024
4
2
Nevada
Question for those who upgraded to a SRAM T Type transmission. What torque spec are you using for the rear derailleur pivot? Trek service manual states 25 nm and SRAM service manual states 35 nm.
 

Bradleybourbon

New Member
Jul 3, 2023
17
22
Fairfield, CA
My 9.5 Build is finally complete today:
Fuel EX-e Matte Dnister Black Frame
Fork: Push Industries Nine One 160mm
Rear Shock: Push Industries 11-6
Wheels: i9 Enduro Carbon 310 Hydra Hubs with Cush Core EMTB Inserts
Tires: Schwalbe Eddy Current Front & Rear
Drivetrain: SRAM XO Transmission with Magic Pulley Wheel Upgrade
Brakes: Shimano XT 4 Piston 8120
Rotors: Shimano Ice Tech 203 Front & Rear
Dropper: Reverb AXS
Saddle: Ergon SM E-Mountain Core Prime
Handlebars: Deity Speedway
Grips: Ergon GA2
Stem: I9 A35
Headset: i9 RIX
Cranks: FORK HEX 2 155mm
Chainring: Wolf Tooth Drop Stop B 32 Tooth(TQ Direct Mount)
Seat post clamp: Wolf Tooth 39.7
TQ Smart Box
Garmin Power Edge Mount: powered by the TQ Smart Box
XO Transmission Power Block: powered by the TQ Smart Box
TQ Range Extender X 2
Fidlock Range Extender Mount X 2
Silk Graphics
InvisiFRAME Matte Finish

Anyone interested in doing the SmartBox/AXS mod I wouldn’t recommend it. The only reason I was able to source this part was from a Trek Rail AXS owner in Australia that upgraded to the GX Transmission. Which uses a different battery type. Fortunately for me he was willing to sell/ship it. Trek/SRAM are not willing to sell this part directly to customers so I wish anyone luck in the middle of this modification trying to source it.
View attachment IMG_1279.jpeg
 
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