Anyone ever replaced a CX Gen 2 for the new Gen 4

Cobee

Member
Apr 30, 2023
35
55
Poland
Hi everyone.
Please look on my gen2 to gen4 conversion in Trek Powerfly 4
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Cobee

Member
Apr 30, 2023
35
55
Poland
Let me know if someone need set ready to mount in Trek Powerfly 9.7 or 9.9 2019.
Set contain adapters + bolts , modified bottom cover, two sides modified cover.
Sending by FedEx 👌

20240612_035137000_iOS.jpeg 20240713_121605000_iOS.jpeg IMG_6455.jpeg IMG_6454.jpeg IMG_6457.jpeg
 

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Impressive work, @Cobee !

Isn't it correct, that a gen4 motor could be configured for derailleur or internal gear hub shifting? From what I've read those differ in how the motor detects that shifting is occurring and in how the motor lowers power that moment.

If that is correct, then is it an issue if you mount an IGH configured motor to a derailleur bike or vice versa? Can you know which one the motor is from the diagnostic report? Can this setting be changed by workshop? So many questions, bear with me. have an IGH bike with a 2016 Performance Line gen2 motor. I would like to put a gen4 motor to it.

Regards,
Janne
 

Cobee

Member
Apr 30, 2023
35
55
Poland
Hi Cobee!
I am stunned about your work - and would love to buy a set of adapters.
Unfortunately I got a link to your work by a friend, so I am new to this forum and can not send PM's yet.
I really hope you still have available adapters in stock for me.
Best regards,
Arild, Oslo - Norway
Hi Arild,
I hope your conversion on my adapters will well.
Show us your progress. I’am curious. Good luck.
 

Cobee

Member
Apr 30, 2023
35
55
Poland
Impressive work, @Cobee !

Isn't it correct, that a gen4 motor could be configured for derailleur or internal gear hub shifting? From what I've read those differ in how the motor detects that shifting is occurring and in how the motor lowers power that moment.

If that is correct, then is it an issue if you mount an IGH configured motor to a derailleur bike or vice versa? Can you know which one the motor is from the diagnostic report? Can this setting be changed by workshop? So many questions, bear with me. have an IGH bike with a 2016 Performance Line gen2 motor. I would like to put a gen4 motor to it.

Regards,
Janne
Hi Janne,
Unfortunately I haven’t idea how work autoshifting. My conversion done with non-smart gen4 motor. Is the easiest way - battery and controller is compatible.
If you need adapter with bolts please let me know.
Paweł.
 

arildl

New Member
Jul 19, 2024
6
0
Norway, Oslo
Hi Arild,
I hope your conversion on my adapters will well.
Show us your progress. I’am curious. Good luck.
Hi, I will - the adapter was bolt on - but I have some issues to modify the original egg-formed cover used on 2017-2019 (by Cube, Trek, Riese&Müller and others) bikes, so I struggle with some esthetic details . After my vacation I will try to make a 3d-printed cover to make the conversion better looking. But as said - your adapters was bolt on - very easy to mount, and I can not see any better way to modify it to make it easier to adopt the egg-cover, so I will work more with the cover to make it fit better on my Riese&Muller Delite (2017).
 

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Hi Janne,
Unfortunately I haven’t idea how work autoshifting. My conversion done with non-smart gen4 motor. Is the easiest way - battery and controller is compatible.
If you need adapter with bolts please let me know.
Paweł.

Thank you for your reply. I will have to think is the engine swap something I am able to do at the moment.

The most obvious issue is where to buy a replacement motor. I see that they are available in central Europe but not so much here in Finland. I wonder if they are willing to send abroad.

The second, although minor, issue is that my bike also has the egg shaped cover that I would need to fix.
 

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Hi, I will - the adapter was bolt on - but I have some issues to modify the original egg-formed cover used on 2017-2019 (by Cube, Trek, Riese&Müller and others) bikes, so I struggle with some esthetic details . After my vacation I will try to make a 3d-printed cover to make the conversion better looking. But as said - your adapters was bolt on - very easy to mount, and I can not see any better way to modify it to make it easier to adopt the egg-cover, so I will work more with the cover to make it fit better on my Riese&Muller Delite (2017).
Hi,
I'd be interested to know how the cover design turns out. Please keep us updated!

Regards,
Janne
 

Cobee

Member
Apr 30, 2023
35
55
Poland
What bike you have ?
If someone have a Trek Powerfly 9.7 or 9.9 I have a complete fitting covers for these bikes. For Other bikes frames, covers need to be fitting individually. Sometimes original are correct sometimes not.
Have a nice day :)
 

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
What bike you have ?
If someone have a Trek Powerfly 9.7 or 9.9 I have a complete fitting covers for these bikes. For Other bikes frames, covers need to be fitting individually. Sometimes original are correct sometimes not.
Have a nice day :)
Hi! It is a city bike, Lapierre Overvolt Eden Park with a 2016 Performance Line (non-CX) motor and a Enviolo/Nuvinci N380 hub. It has an eggshell shaped motor cover so perhaps Trek Powerfly covers do not fit.

Thanks anyway!
 
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Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
This is my bike with original motor, cranks removed.

1726249082826.png


1726249127024.png


And Gen 4 installed.

1726249195712.png


1726249225998.png


Cables are not routed properly, yet. Right cover fits mostly but left needs to be modified. Or a 3D model designed. For now I think I'll just cut the left cover so that it fits and add some Sikaflex/sealant/adhesive if needed.

I will be able to test ride the bike tomorrow if I can find sprockets.

Anyway. Impressive adapter kit you have provided, @Cobee !
 
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Cobee

Member
Apr 30, 2023
35
55
Poland
This is my bike with original motor, cranks removed.

View attachment 146685

View attachment 146686

And Gen 4 installed.

View attachment 146687

View attachment 146688

Cables are not routed properly, yet. Right cover fits mostly but left needs to be modified. Or a 3D model designed. For now I think I'll just cut the left cover so that it fits and add some Sikaflex/sealant/adhesive if needed.

I will be able to test ride the bike tomorrow if I can find sprockets.

Anyway. Impressive adapter kit you have provided, @Cobee !
Excellent job 👌
I will follow your progress with pleasure.
 

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Finally managed to get the bike running. It is good. Pedaling past 25 km/h is not so hard any more. Added torque can be felt when going uphill. I need to do something about the covers. Maybe tomorrow.

Edit: Having 12 v lights is a nice bonus. Now I can get a headlamp with high beam.

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Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Cover fixed. It turned out better than I had expected.

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Chainring side gave a surprise. There was not enough clearance between the the cover and the chainring bolts. So I cut the case and covered the holes with duct tape for now. Later I will 3D print black disc with a hole for crank and glue it to the case from the inside. Also same for the logo hole. Perhaps a spider with some offset would have worked instead. But it would have changed chainline and perhaps that could've been a problem.

1726410585092.png
 
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Cobee

Member
Apr 30, 2023
35
55
Poland

Alavin

New Member
Aug 6, 2024
11
5
Helsinki, Finland
Bit for unscrew original bolts for adapters.


Please be carefully with threads in alu zinc material of housing motor. Not screw more than 9-10Nm. Is easy to broke this threads.
Thanks for providing hex bolts in the kit! They are much easier to work with than the odd Bosch Torx Plus screws. I did not have the correct torx bit but was still luckily able to remove the Bosch screws.

At first I thought I need two of the original screws as one of the plates is thinner:

1727115590110.png


I thought I would damage the motor as the hex bolts were longer than the original screws. But it turned out they fit so in the end I removed these two Bosch screws and replaced them with the ones you provided in the kit.
 

Cobee

Member
Apr 30, 2023
35
55
Poland
Is good to use this anti seize product between zinc bolts and magnesium threads.
 

Cobee

Member
Apr 30, 2023
35
55
Poland
Another mod of my adapters in Netherland.
The bike is a 2018 riese Muller supercharger. Pedelec !

5d51fa33-8eb3-4462-9c7f-c217394f661c.jpeg
 
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