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  1. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    Hello - please find an overview and mounting guide here. These are available on Ebay I do have a Battery Lock Removal Bracket for 625 and 750 Smart Batteries, as well as the standard batteries plus a 500 mount in a 625 frame. I could create one to mount the 500 or 625 in a 750 Frame - but...
  2. RolfRapRap

    Bosch PowerTube technical drawings

    I’m happy with my current job. This thing here is more to solve some common challenges within the community and if I earn some money out of it, it would be a contribution to my already made investments in the 3D printer or justification of the next 3D printer upgrades to my wife 😊
  3. RolfRapRap

    Bosch PowerTube technical drawings

    I've already tried the beg and borrow approach - but fear to go further up your proposal line :)
  4. RolfRapRap

    Bosch PowerTube technical drawings

    Hello - are there more detailed technical drawings available for the PowerTubes? I'm especially interested in the 625 and 750 Smart System Version. The attaches provides only details for the basic dimension. I'm looking for the measurement and position of the longitudinal grooves and threaded...
  5. RolfRapRap

    Rail (750Wh) Does anyone make/sell pivot guards for the 2023 carbon frames?

    Hello - if you are still searching for solution - this one is now available on Ebay
  6. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    Great work @Link !! What else did you remove to get the 400gr ?
  7. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    Moving to a 3 part 3D printed version of the Battery Cover removed 300 grams
  8. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    the cutout would be easy to add. But I'm not sure, if it's required and it will for sure limit the stiffness. Compared to the original design with standard nut, I've change to the one with a flange. I would not trust a M5 thread directly in the 3D print. Based on feedback, I've also adjusted the...
  9. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    for the ones that requested a mount for a 500 instead of the 625 Battery - what do you think about this approch. Basically the same mount as for the 625 (Non-Smart), just 67mm longer and I've added an additional „feet“ that allows energy absorption to the frame closer the battery.
  10. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    Still waiting for feedback from the testers of the 3D printed bracket done with PETG. If required, there are other options to strengten this 3D print, I would try first prior going the Fibre Filaments. Besides the higher price for carbon filament, it's abrasive, requires special nozzle and...
  11. RolfRapRap

    Ladies and gentlemen. I present to you the triple B

    @Zimmerframe I would have tried a solution to attach the plug directly to the battery, without an option for an easy swap of the battery - but interesting reading, thanks !
  12. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    When removing the Battery Lock at the top - is there a specific reason for not also removing the lower docking bracket and Connector Plate? To directly attach the Battery Connection Plug to the battery und use the same Bracket to screw it to the frame?
  13. RolfRapRap

    Apple AirTag - Trek Powerfly & Rail

    I put mine behind the charge port
  14. RolfRapRap

    Rail (750Wh) Does anyone make/sell pivot guards for the 2023 carbon frames?

    Hello - I've had to remove the 3D Print file, after someone started to sell prints based on my design from Trek Rail Pivot Guard, even he accepted the Non Commercial License - please reach out, if you are interested. It's tested on 20 and 21 Carbon frame. 22+ Carbon frame is out for testing
  15. RolfRapRap

    Rail rear mudguard

    I've had to remove the 3D Print files after someone started to sell prints based on this design, even he accepted the Non-Commercial License when downloading - pleas reach out, if you are interested
  16. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    @FastFreddyV - While the spacer could be done - how would you deal with the different connectors at the bottom of the 750is? Source:Der neue Bosch Performance Line CX Smart System-Motor 2022 im exklusiven ersten Test
  17. RolfRapRap

    3D Bosch Nyon Brackets to the frame!

    Hello Addryn - after someone started to to sell my design on Ebay, even they have always been market as non commercial, I remove the STL
  18. RolfRapRap

    Hello from a Swiss Trek Rail rider and 3D Print Designer

    Ciao Mcharza - not me anymore, but my trusted bike dealer :cool:
  19. RolfRapRap

    Anyone removed the Trek Rail Battery Lock?

    Thanks for the Feedback @Dave_B ! I found your measurement earlier in this thread and created a second design for the 750 Battery.
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