Fox 36 Rhythm - dent/chip on stanchion

greenbkr

New Member
Sep 25, 2024
2
0
SF Bay area
Hi there,

New owner of a Specialized Turbo Levo Comp Carbon (so much fun). I just noticed it looks like a rock or something flew up and made a small dent/chip in one of the fork stanchions :/

I'll definitely be adding a front fender shortly, but concerned from a functional point of view. It's on the upper half of the stanchion, but does seem to have made a small indentation, along with chipping the paint and has sort of 'spidered' outward in a weird way (see picture attached).

I've been watching youtube videos of rock chip repairs etc. but unsure if that will do it. How much of a concern is this and is there anything I can do to fix or replace the stanchion?

Thanks in advance for any suggestions / guidance!

IMG_6607.jpg
 

RustyIron

E*POWAH Elite World Champion
Subscriber
Jun 5, 2021
1,757
2,705
La Habra, California
Normally I wouldn't be very concerned about a minor scratch or ding. However, that picture doesn't appear to be a minor scratch or ding. The "checkerboarding" in the center of the ding, and the outwardly radiating "spiderweb" make me think that maybe the stanchion is cracked. There's no way I'd want to ride that, regardless of any assurances you might get from the local bike store boys. The upper half of the fork can be replaced. It will set you back several hundred bucks.
 

greenbkr

New Member
Sep 25, 2024
2
0
SF Bay area
Normally I wouldn't be very concerned about a minor scratch or ding. However, that picture doesn't appear to be a minor scratch or ding. The "checkerboarding" in the center of the ding, and the outwardly radiating "spiderweb" make me think that maybe the stanchion is cracked. There's no way I'd want to ride that, regardless of any assurances you might get from the local bike store boys. The upper half of the fork can be replaced. It will set you back several hundred bucks.
Yikes. The checkerboarding/spiderweb pattern does seem a little odd.. hadn't thought about it being cracked though. Thanks for the response I'll look into that further
 

steve_sordy

Wedding Crasher
Nov 5, 2018
8,799
9,095
Lincolnshire, UK
@greenbkr I had a tiny ding on a stanchion. It had raised edges that were sharp. But nothing at all a horrible as the one you have. I contacted TF Tuned, a UK suspension specialist, who advised me not to try to fill it. The filling tends to fall out and end up inside the fork causing damage. But you must get rid of the sharp bits as they will cut the wiper seal and allow in all sorts of crap. They advised me to get a magnifying glass and a sharp craft knife (razor blade sharp). Examine the ding to identify the bits sticking up and then carefully cut them off! Patience is your friend. Once you can no longer feel any sharp bits, leave it alone. Don't miss any services.

I did such a good job with my craft knife that the ding could no longer be seen unless you knew where to look. I had that bike for another year, during which it was serviced by TF Tuned and I had no problems.
 

leix_toffee

Active member
Jan 15, 2021
181
106
Ireland
@greenbkr I had very similar on an older fork and agree with @steve_sordy how he approached it, I did the same. It worked for a long time but eventually the wiper seals got damaged even when the stanchion was as smooth as I could get it, although this was more than 12 months of use with no change in performance. Just changed the seals and all good again. How deep is the dent in the middle? At that point when it enters the lowers does the seal form well around it, that's all I would be worried about if it's a deep dent. Replacing the uppers is an option, but expensive.
 

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